Generator Engine Repairs

Auxiliary engine overhaul — Yanmar, Daihatsu, MAK, Wärtsilä — with alternator service and load testing.

Overview

Professional Generator & Auxiliary Engine Repair Services

Auxiliary generator reliability determines a vessel's ability to trade. Bangladesh Marine Service Private Limited delivers professional overhaul and repair of auxiliary generator engines — Yanmar, Daihatsu, MAK, Wärtsilä Auxpac, Mitsubishi, Hyundai HiMSEN, Cummins and Volvo Penta — during commercial port stay at Chittagong, Mongla and Payra.

Our scope covers complete engine overhaul, alternator service, governor and AVR tuning, load testing and full performance reporting, allowing owners to restore full electrical redundancy without off-hire time abroad.

Our Generator Engine Repair Services

Full Auxiliary Engine Overhaul
Top Overhaul (Piston, Rings, Cylinder Head)
Fuel Injector & Injection Pump Overhaul
Fuel Injector Pop Testing
Governor Calibration & Overhaul
Turbocharger Overhaul & Cleaning
Cooler Cleaning & Retubing
Air Cooler & Charge Air Cooler Service
Main & Big-End Bearing Renewal
Crankshaft Deflection & Alignment
Timing Chain / Gear Inspection
Alternator Overhaul & Rewinding
Insulation Resistance & Polarisation Index Test
AVR Overhaul & Calibration
Load Sharing & Parallel Operation Setup
Load Bank Testing up to 1500 kW
Combustion & Exhaust Analysis
NOx Technical File Update
MARPOL Annex VI Compliance
Post-Overhaul Trials & Reporting

Full Engine Overhaul

Pistons, rings, liners, bearings, fuel system, cooling system and turbochargers are overhauled to maker's manual. Every clearance and torque value is recorded and documented for owner and class.

Alternator Overhaul & Rewinding

Alternators are opened, cleaned, IR and PI tested, bearings renewed and — where required — fully rewound in our approved rewinding facility with class-approved insulation systems.

Governor, AVR & Load Sharing

Governors and AVRs are overhauled and calibrated to give correct frequency stability, voltage regulation and load-sharing between multiple generators in parallel operation.

Load Bank Testing

Portable resistive load banks up to 1500 kW allow full-load solo and parallel testing at berth. Owners receive full electrical performance data before returning the machine to service.

MARPOL Annex VI & Emissions

Engine overhauls are executed with the Technical File in view. Where required, NOx-related components are replaced with certified equivalents and Technical File updates prepared for owner and class.

Key Features

Full Engine Overhaul
Pistons, liners, bearings, fuel system and cooling system overhauled to maker's manual.
Alternator Service
Cleaning, insulation resistance testing, bearing renewal and IR/PI test.
Governor & AVR
Governor and AVR calibration and load-sharing setup.
Load Test
Load testing with resistive load bank up to full nameplate rating.
Fuel System
Fuel injector overhaul with test bench, timing check and combustion analysis.
Emissions Setup
NOx-compliant setup and Technical File reporting per MARPOL Annex VI.

Working Process

1
Assessment
Running hour analysis, performance data review and repair scope agreement.
2
Preparation
Spares, tools, load bank and manpower mobilised to vessel.
3
Overhaul
Overhaul executed with 24/7 shifts and photographic evidence.
4
Testing
Solo, parallel and full-load test with data recording.
5
Reporting
Class-ready report with performance graphs and test certificates.

Equipment Used

  • Portable load bank up to 1500 kW
  • Insulation resistance and PI testers
  • Combustion analyser
  • Fuel injector test bench

Industries Served

  • Merchant Shipping
  • Offshore Support
  • Fishing Fleets
  • Naval Auxiliaries

Why Choose Us

  • Full class-witnessed load testing
  • Cost saving vs foreign shipyard
  • Full electrical and mechanical trades
  • Fast turnaround during port stay

Our Commitment

We know that a lost generator on a bulk carrier or tanker can quickly become an off-hire event. Our commitment is fast mobilisation, disciplined overhaul, full load testing and complete documentation, giving owners confidence that the machine will run reliably for the next cycle.

For fleet operators calling Bangladesh regularly, we offer generator overhaul programmes aligned with running-hour intervals and class survey cycles.

Frequently Asked Questions

We deliver generator engine repair at Chittagong Port, Mongla Port and Payra Port, plus outer anchorage and Kutubdia anchorage on 24/7 basis with dedicated port teams in each location.
Inquiry Form

Request Generator Engine Repairs

Send vessel particulars and scope — firm quotation within 60 minutes.

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